(S) Thermal Process Specialist

The Thermal Process Specialist, in partnership with the Thermal Process Owner is responsible for developing & executing operating procedures, developing process improvements, directing, and implementing equipment projects and troubleshooting operating problems for kilns, prebake and anneal bake ovens.  Activities will include but not limited to solving technical problems, identifying best practices, process management (process control and capability improvements). This position works close with plant maintenance and manufacturing. 

• Plan and direct repairs, rebuilds for all prebakes, kilns and anneal bake ovens (internal and external)

• Develop operating procedures and standards for all thermal processes (kiln, prebake, anneal bake)

• Identify process and equipment improvements utilizing internal and external resources.

• Troubleshoot operating problems and emergencies.

• Conduct audits and monitor/facilitate corrective actions.

• Support EHS and act as liaison for contractor safety oversight.

• Designs furniture, fixtures and support equipment for kiln(s), prebake and anneal bake ovens.

• Manage fuel consumption and fuel efficiency for thermal process. 

• Work with Manufacturing and Engineering to optimize equipment utilization.

• Analyze process data to determine actions for process and equipment improvements.

• Prepare budgetary information and capital requests on equipment for process improvements.

• Daily thermal process audits and inspections

• Monitor process performance and determine corrective actions.

• Troubleshoots and resolves day-to-day process and equipment issues related to thermal process.

• Perform other work-related duties as assigned.

• Perform work in a safe and efficient manner.

• Maintain a high attendance record.

• Business travel may be required.

BASIC QUALIFICATIONS: 8-10 years’ experience in ceramic core mfg. / thermal processing of ceramics or thermal processing

PHYSICAL DEMANDS/EQUIPMENT USED:  Lifting setters, use of computers, Ability to handle temperature differentials. 

SKILLS AND ABILITIES: Familiar with maintenance of kilns, Strong written and oral communication skills, Basic electrical, masonry, and mechanical skills desired, Lean Manufacturing (optional), Six Sigma (optional), PLC and controller programming required.